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Smart Manufacturing Starts Here —
From Shop Floor to Strategy
At iMFG-Nexus, we deliver tailored digital solutions that unify your people, processes, and technology. From shop floor automation to enterprise integration, our services empower manufacturers to thrive in Industry 4.0 — with agility, efficiency, and confidence.
AGILITY. VISBILITY. CONTROL
Core Execution & Lifecycle
"Delivering the backbone of digital manufacturing — connecting design, planning, and execution"
​Why Core Execution & Lifecycle Matters?
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Manufacturers today face challenges of disconnected systems, inefficient shop floors, and poor visibility. A strong execution backbone — integrating PLM, MES, ERP, and APS — ensures agility, compliance, and efficiency across the value chain.
At iMFG-Nexus, this is our core expertise: helping enterprises choose, design, and customize the right solutions that align with their unique business scenarios.​​​
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MES Implementation & Support
Making your shop floor intelligent, connected, and future-ready.
Unlike one-size-fits-all deployments, we customize MES to the realities of your business:
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Custom Business Scenarios: Tailored workflows for discrete, process, and hybrid industries.
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Real-Time Control & Monitoring: Capture data at machine, line, and plant levels.
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Dynamic Scheduling & Execution: Respond instantly to changes in demand or disruptions.
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Quality & Compliance: Digitize inspections, track genealogy, and enforce traceability.
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Integration Expertise: ERP, PLM, IIoT, APS — unified into a single digital thread.
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MES Advisory & Selection Services
Helping you choose the right MES for your business.
Not all MES platforms fit every business. Our independent advisory approach ensures you don’t just implement technology, but the right technology:
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MES vendor evaluation & fit-gap analysis
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Industry-specific MES shortlisting (e.g., Pharma vs. Automotive vs. CPG)
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ROI & TCO modeling for informed decision-making
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Proof-of-concept pilots before full deployment
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Guidance on cloud vs. on-premise vs. hybrid MES
PLM Implementation & Integration
Accelerating innovation by connecting product design with execution.
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Centralized product & engineering data
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Change management and version control
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Seamless collaboration between R&D and manufacturing
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Compliance with industry standards
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End-to-end lifecycle visibility
ERP Enablement & Connectivity
Unifying supply chain and manufacturing execution through ERP integration.
Our ERP expertise strengthens operational efficiency by connecting planning, execution, and supply chain processes:
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ERP implementation, migration, and modernization for manufacturing enterprises
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End-to-end supply chain integration (procurement, inventory, logistics)
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Customized ERP workflows for production and industry-specific needs
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Real-time data exchange with MES, PLM, APS, and WMS/TMS
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Continuous upgrades and performance support
Advanced Planning & Scheduling (APS)
Agility in manufacturing and supply chain planning through intelligent, connected solutions.
We help enterprises move from reactive to proactive planning with advanced capabilities:
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AI-driven demand planning for accurate, market-aware forecasts
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Supply & capacity planning across plants, suppliers, and global networks
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Production scheduling optimization considering real-time constraints and resource
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Integrated Business Planning (IBP) to align operations, finance, and strategy
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Digital twin simulations to test scenarios, predict disruptions, and ensure resilience
Our USP: Advisory + Implementation + Continuous Optimization
Why Choose iMFG-Nexus for MES & PLM?
Deep Domain Expertise
20+ years in MES/PLM consulting across Automotive, Pharma, Retail, and Process industries.​
Advisory - First Approach
Helping you pick the right solution, not just any solution.
Customization Experts
We don’t just deploy; we align MES to your unique workflows.
Integration Specialists
Proven expertise in ERP–MES–PLM–APS–IIoT connectivity.
Sustainable Growth
Continuous improvement services to future-proof your investment.
BREAKING SILOS. BUILDING INTELLIGENCE
Integration & Connectivity
"Breaking down silos with unified data flows across enterprise and operations"
At iMFG-Nexus, integration is one of our strongest pillars. We design and implement enterprise and integration architectures that seamlessly connect systems, machines, and data to power true digital transformation.
IT–OT Integration
Unify business and shop-floor systems for end-to-end visibility and control
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Seamless connectivity between ERP, MES, PLM, APS, WMS, TMS, and SCADA
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Enterprise data architectures ensuring consistency across functions
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Edge and cloud integration for real-time insights and scalability
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Built-in cybersecurity frameworks to safeguard IT/OT environments
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Streamlined workflows for faster business-to-operations collaboration
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Machine Connectivity & Digital Twin
Machine Connectivity & Digital TwinTransform physical assets into intelligent, connected systems:
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Integration with PLCs, CNCs, DCS, and legacy equipment•Real-time machine data acquisition for monitoring and control
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Digital twin development for simulation, optimization, and predictive analysis
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Bridging the physical and digital worlds for smarter manufacturing
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Your Differentiator
Unlike generic integrators, iMFG-Nexus specializes in integration & enterprise architecture as a core competency, ensuring your digital transformation foundation is scalable, secure, and future-ready.
VISIBILITY. PREDICTION.OPTIMIZATION
Intelligence & Analytics
"Turning raw data into actionable insights for faster, smarter decisions"
At iMFG-Nexus, we empower enterprises to unlock the full potential of their data — from machines and sensors to enterprise platforms — delivering real-time visibility, predictive foresight, and prescriptive recommendations that drive operational excellence.
Industrial IoT (IIoT)
Connect and monitor your operations at scale
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Sensors, protocols, and edge device integration
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Real-time monitoring of machines and production lines
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Predictive maintenance to reduce unplanned downtime
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Secure and scalable device management
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Advanced Data Analytics
From dashboards to autonomous intelligence
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KPI dashboards for operations & supply chain
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Predictive analytics for failures, demand, and bottleneck
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Prescriptive analytics for optimized decisions
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Root cause analysis of downtime and defects
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AI-Driven Optimization & Digital Twins
From simulation to autonomous decision-making
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AI models to optimize throughput, scheduling, and energy efficiency
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Digital twin simulations to test scenarios and manage disruptions risk-free
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Autonomous recommendations to enhance planning and operations in real time
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Continuous learning systems that evolve with your data for smarter decisions
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This way, your “Intelligence & Analytics” service flows as:
IIoT
(data capture)
Analytics
(insight)
AI/Digital Twins (action & optimization).
CONNECTED. PREDICTED.AUTONOMOUS
AI For Supply Chain & Manufacturing
"Reimagining Operations with Generative and Agentic AI."
Generative AI for Productivity & Innovation
Empowering people with AI-driven creativity and efficiency
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AI copilots for planners, engineers, and operators
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Automated creation of SOPs, compliance docs, BOMs, and work instructions
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Conversational AI interfaces within MES, ERP, and PLM systems
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AI-assisted product design and process variant generation
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Agentic AI for Autonomous Operations
From human-dependent processes to self-optimizing enterprises
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Autonomous scheduling and re-planning during disruptions
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Self-learning agents for predictive maintenance and quality assurance
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Intelligent workflow orchestration across ERP–MES–WMS–TMS systems
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Multi-agent simulations for supply chain optimization and risk management
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AI-Enhanced Analytics & Digital Twins
Simulate, predict, and act with AI-powered foresight
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AI-driven demand forecasting with real-time market signals
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Prescriptive analytics for supply chain and production optimization
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Anomaly detection and root cause analysis for downtime and quality issues
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AI-enabled digital twins for what-if analysis and scenario planning
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“Unleash Your Digital Potential”​
SENSE. DECIDE. EXECUTE
Digital Shop Floor &
Control
Machine Connectivity & Data Acquisition
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PLC integration (Siemens, Rockwell, Mitsubishi, Omron…)
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OPC-UA / Kepware data flow
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SCADA/HMI interoperability
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Sensor and device integration (IO-Link, Modbus, MQTT)​​
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Equipment Status & Event Monitoring
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Automatic machine status detection
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Downtime event tracking
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Production counters (cycle time, takt time)
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Alarm integration from PLC/SCADA​​​​
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OEE & Performance Analytics
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Real-time OEE dashboard
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Shift, line, and machine KPIs
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Downtime Pareto
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Throughput & capacity analysis
CORE CAPABILITIES
Machine Integration Layer (OT)
We connect any machine, old or new, through:
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PLC protocols
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OPC-UA/Kepware
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SCADA tags
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Edge gateways
Digital Quality & Compliance
Integrated quality checks during execution:
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IPQC sheets
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Measurement capture
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Defect recording
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NCR workflows
Performance Monitoring Layer
Real-time dashboards for:
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Machine uptime
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Cycle times
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Energy consumption
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Bottleneck analysis
Production Execution (MES-Lite)
A lightweight execution layer enabling:
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Job start/stop
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Operator guidance
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Parameter validation
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WIP tracking
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Material consumption
PLC & OT Ecosystem We Support
